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CASE STUDY

Kart Sistem Quadruples Production Speed with Buskro Cardline Solution

OVERVIEW

Kart Sistem, a leader in plastic and RFID card production, was facing growing pressure to increase production speed and output quality to meet rising customer expectations. Legacy equipment was slowing down operations and creating inefficiencies across their production line.

They turned to Buskro for a modern, high-performance solution to improve printing speed, reduce waste, and streamline production.

  • Industry: Plastic & RFID Card Production
  • Location: Istanbul, Türkiye
  • Contact: Huseyin Yuksel, Technical Manager

Challenges

Before working with Buskro, Kart Sistem dealt with:

  • Very slow output from outdated printing systems
  • High maintenance costs due to aging equipment
  • Subpar printing quality affecting overall efficiency and customer satisfaction

The Solution

Buskro provided Kart Sistem with a complete Card Personalization System, customized Compose IQ software, and ongoing technical support. The system was implemented as a standalone unit that replaced all previous equipment used for card surface printing, allowing the team to handle jobs from start to finish in one integrated setup.

The Results

The benefits Kart Sistem experienced were immediate and significant:

4× increase in production speed

50% reduction in maintenance costs

Near 0% waste rate

Over 150 million cards successfully processed on the Buskro Cardline

Excellent customer satisfaction

Looking Ahead

Kart Sistem is fully committed to the Buskro platform and plans to expand with future Buskro solutions as demand increases. They’re particularly interested in:

  • Very slow output from outdated printing systems
  • High maintenance costs due to aging equipment
  • Subpar printing quality affecting overall efficiency and customer satisfaction

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“The Buskro Cardline replaced all other systems as a standalone unit, covering all our needs. The last counter was at 150 million cards – an amazing achievement. Buskro is very supportive and provides the best technical support and fast delivery of consumables.”
– Huseyin Yuksel, Technical Manager
View Card Solutions

Case Study Conclusion

Kart Sistem’s transformation illustrates how replacing legacy equipment with Buskro’s advanced print technology can significantly boost efficiency and reliability in high-volume card production. Buskro’s Cardline solution helped them meet – and exceed – customer demands while building a future-ready operation.